Pottery made to order | repair and restoration studio in Southern Delaware
black base primer color applied with air brash

Hall of Fame Bust Repair Illustration
Deacon Jones


This project is the personal plaster bust of David “Deacon” Jones, originally awarded to him by the NFL Pro Football Hall of Fame.


Why Two Busts?

Bronze Bust (Permanent Display):
The bronze version is the official, enduring bust that is placed on display at the Hall of Fame in Canton, Ohio. Bronze is chosen because it’s durable, timeless, and considered the standard for commemorating great achievements.

Plaster Bust (Original Model / Backup):
Sculptors first create a clay model of the Hall of Famer’s likeness. From this clay, a plaster cast is made. This plaster serves as the master mold used to create the final bronze version. After the bronze bust is cast, the plaster is often retained either as an archival backup or given to the player/family as a personal keepsake.

Why It Matters:
The bronze bust is for history, legacy, and public recognition. The plaster bust is more fragile, but it’s the original reference, sort of like the artist’s “negative” or blueprint. Without the plaster version, the bronze bust couldn’t be made. Some Hall of Famers or their families also like having the plaster copy at home, since the bronze always stays in Canton.


The bust restored in this project is the plaster version, not the bronze. When it arrived at Lakeside Pottery Restoration Studio, it was broken, cracked, and missing pieces, with multiple layers of failed repair and repaint attempts. The photos below highlight key steps of the restoration process, with explanations provided under each image.

Broken plaster bust - deacon jones
Deacon Jones bust base broken the several pieces

bust discolored and cracked
Several cracks

Discolored with layers of paint


Dings and marks
base broken to fragments
Fragments close up

large crack
Installed copper pegs along the cracks
B72 treatment required for consolidation
Copper pegs

resin mold taking of bust corner
Impression of missing corner - using resin
resin corner ready
Resin corner

resin corner installed
Resin corner cemented and enforced with copper pegs

bust base sanded and polished
Fill and sand base

base ready for coloring
Base ready for coloring
brass pegs inserted in deacon jones cracked bust head
Grind slots for brass pegs in head

brass pegs epoxied
Use Epoxy to mend the pegs

Fill pegs and create hair texture

black base primer color applied with air brash
Air brush base color
fine filling and sanding
Fine touch up of pinholes and small marks


Ready for patina brass effect
Gold base patina applied with air brush
Air brush in gold

24 hour cure time at 140 degree F
Cure at 140 degree F for 24 hours
patina process
Apply patina effects. More about painting


deacon jones bust restored - front view
Complete - front view
deacon jones bust restored - profile view
Completed - side view




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